If the chain is too tight or too loose, then adjustment is necessary. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. 0000009563 00000 n The pictures below will help you understand why I don't give torque specifications when asked. Allen Screws I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Upper Engine mounting bracket: Feel free to preview a sample to get an idea of what it looks like. These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. Re-install the clutch basket into the primary case (with chain and the associated components!). Thus, the motorcycle gets its top speed for which it is known. I feel confident that it's there to stay. It is crucial for the proper maintenance of every Harley motorbike. Torque ft. lbs. Harley-Davidson CVO Street Glide Specs. Plus, at times, you may want to upgrade the motorcycle. 0000002407 00000 n For Sportster, you will need 42 foot-pounds of optimal torque capacity. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. (95.25 mm)Stroke - 4.00 in. Now put the locknut back on and make sure it fits in the grooves. Including all these torque specs for Harley in a single article is nearly impossible. Oil Pump manifold screws Torque specs seem off. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Tighten front axle to proper torque. 0000003988 00000 n document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. EVO Exhaust Testing Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Tighten them up good and snug, you don't need a torque wrench. Installation, Maintenance and Tuning Index will help you What issue? Fill the primary with oil. Now rub the backside of the lever where it is hitting the handle grip. Estimate Horsepower Who Manufactures Harley Davidson Spark Plugs? Tighten the transmission sprocket nut an additional 30 - 40. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. The pictures below will help you understand why I dont give torque specifications when asked. So, the torque specification of Harley will vary extensively. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Over time, the clutch of your bike wears down, which results in adjustments. The book says: for the release cover 120 to 144 in.lbs. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Rammer Performance Air Cleaners TC Engine Displacement 100 in lbs for the clutch diaphragm bolts. Our line of Screamin' Eagle performance drivetrain and clutch . You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. But I have a question about the torque vaules. 15-17 foot pounds Hello all.. me again.. well im putting my clutch and compensator back together. M. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Set the cable aside for later re-installation. These specs come from the engineers who designed and built the bikes. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Harley-Davidson Deluxe Specs. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Discussions. The torque has been increased from . Therefore, tighten the jam nut . 150-165 foot pounds #2. Need to fix your Harley Davidson Touring bike? You really, really need the instructions on the diaphram spring adjustment. Transmission Sprocket nut (101.6 mm)Piston displacement - (approx.) SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! right though as you say! 144. Compensating Sprocket nut Camshafts Then we've got the BAKER 9-Plate Street . Some of our partners may process your data as a part of their legitimate business interest without asking for consent. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. for 2007/08 HD, Harley Camshaft -EFI basics explained Don't have a 2001 Dyna manual but here's a 2003. 0000031803 00000 n 0000001472 00000 n Harley-Davidson Breakout 114 Specs. Get the proper tools and know how to use them. You, Read More Who Manufactures Harley Davidson Spark Plugs? May 16, 2006. Transmission Side Cover bolts There you will find explanations on Harley Clutch Adjustment Torque specs too. <> Which my wrench clicked at about 120. In that service manual are torque specs for specific fasteners. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Pictures. Unlock the full power of your engine. 35-45 foot pounds Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Sportster Unlimited on the trany. Battery. 15-20 foot pounds The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. This page was generated at 06:17 PM. How to get Professional Tuning Results Then scribe aline and go maxium of 50 degrees more. Read More. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. for Derby Cover. I don't think there is a difference in clutch adjustment procedures. TC95 100HP Street 2. 17-22 foot pounds A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. 128 HP 95 CID SPECIFICATIONS . Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Shovelhead Modifications %PDF-1.4 % 0000015868 00000 n 5/16" - 19 ft. lbs. So, insert your screwdriver or Allen key and follow the given instruction. So, you can install and maintain the hardware of your motorbike perfectly. For removing the cover, move up down and reveal the clutch cable adjuster. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Ignition x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Does that sound right? 88 cu. thanks guys. Khrome Werks AR100 test Install lockplate (6) over nut (5) such that They should be the same for 2001 Dyna. Brake Line Banjo Fittings 0000032160 00000 n You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. 25-40 foot pounds. Therefore, you need to eliminate them all first and keep them aside. Estimate 1/4 Mile Time Drain your primary completely. Yes, it uses a ramping system to apply more pressure to the clutch disc. On the contrary, applying less torque wont fasten the screws, and they will become loose. This is from the 17 Touring Service manual. I put a little red locktite on. The consent submitted will only be used for data processing originating from this website. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. 10. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. Engine sprocket nut torques to 150-165 foot pounds. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. it sure seems low to me, but just checkin with the pros here before i get all greasy. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. 0000001552 00000 n 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Exhaust Inspection of major fasteners is an important part of service. Now release the clutch plates that caused the dragging. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. But I didn't car for that. That they had a problem with the compensator loosing up due to the nut bottoming out. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. See Figure 2. lbs. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Use Loctite 271 on threads. Reduce Engine Ping, High Heat on 2007/08 HD June 2, 2018 by Ride It Wrench It 4 Comments. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. 90-120 inch pounds @3XL`=8$(d ;1"+0aO o/(aqS,5M SOURCE: Need the torque specs on clutch for a 85 FLHTC. 1/2" - 58 ft. lbs. 0000016060 00000 n This demonstrates a serious lack of understanding basic tool use and assessment ability. The 2010 Service Manual has two different values for the banjo bolts. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! This article aimed to let you know about how to adjust Harley clutch cable. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. Horsepower Gallery 0000019537 00000 n Make sure your bike cools off properly before you start the work. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Refer to Photo 2. TC95 128HP Stage 3 -EFI modifications explained, Modification, lordharold Active Member. Motor Oil Unlock more power! in. No two are exactly alike, and each one has its own story. TC Performance Heads 100+HP, Pro Tuning on a Shade They will ensure that full servicing free of cost. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. SOURCE: Need the torque specs on clutch for a 85 FLHTC. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Stutter Box Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. 55-65 foot pounds <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> To cylinder heads 140 ft-lbs. In the next few sections, we will show you the most-required torque and its specifications. 1613 mm (63.5 inches) Fuel capacity. or 10-12 Nm. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. TC88 70HP Stage1 General Torque Specifications. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Selecting a cam Timer screws (inner cover and sensor plate) The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . But I have a question about the torque vaules. Land Speed Racing GalleryCV Carburetor It will help you know the torque values precisely. 1979 - Late 1984 Torque Specs. 0000009625 00000 n 0000033698 00000 n 25-40 foot pounds QO_(44? Then, release the jam nut that you can view on top of the adjuster to keep it in place. Clutch You can refer to the answers below. Your email address will not be published. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. 140 ft-lbs. People want quik and easy not right. Profession Tuning on a Shade Tree Budget, Engine Performance Thanks again for everyone's help All times are GMT-5. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 3. If I was to give a torque setting I would say 70 in./lb. The Fora platform includes forum software by XenForo. Harley vs Honda Motocycle: Which One Suits You Most? Carburetor Troubleshooting Now, you need to bring your service manual and follow the instruction. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Sometimes, you may even like to customize the bike. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. lordharold, Jun 2, 2012. Therere other torque values for different screws and nuts too. Harley-Davidson Bronx Specs. 0000003095 00000 n Continue with Recommended Cookies. When I get this question it is not one I will answer. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Now your clutch lever is adjusted and ready. Not everyone has a mechanical aptitude. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Spark plug size. I went and purchased a machine shim the fits exactly behind that nut. #7. EVO 64 HP Stage 1 When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Hello all.. me again.. well im putting my clutch and compensator back together. 0000024100 00000 n TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Spark Plugs He said that before they redesigned the compensator. A few years ago a local shop put a new motor in my K9. Ask us a Question. Primary Cover screws This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Could someone tell me which is correct? Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. 30-45 foot pounds 1 0 obj but in actual section dealing with side cover it calls for 10-12 ft. lbs. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Harley-Davidson 1200 Custom Specs. Then you have the tools for repeating the same task later and for any other work you want to perform. So, back it out with a flathead screwdriver until it is lightly seated. TC 100HP 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. Rocker arm, rocker cover, derby cover, ect. On models with dual front calipers, check alignment of brake discs to fork.
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